High-Pressure Combustor Test Facility 3

The High-Pressure Combustor 3 is used as a mid-range test facility to provide an economical test environment for individual aero combustors and smaller combustion systems of stationary gas turbines.

Originally used to test hydrogen propulsion components for the European Space Shuttle, High Pressure Combustor test Facility (HBK 3) was converted in 1995 to a combustion chamber test facility for flight applications. Since 2011, the test bed has also been connected to the natural gas infrastructure, offering maximum fuel flexibility: hydrogen, sustainable aviation fuels, paraffin and natural gas can be used. Due to its dimensions, HBK 3 offers the possibility to validate combustor components with a thermal output of up to 9 megawatts. As part of DLR's research collaborations, experiments are being carried out with industrial partners to simulate real-life cycle process parameters for pressure and temperature.

The dimensions of the HBK 3 make it capable of validating combustion chamber components with a thermal output of up to 9 megawatts. As part of DLR's research collaborations, experiments are carried out with industrial partners to simulate real-cycle process parameters for pressure and temperature.

Component testing in the lower power range offers technological added value, particularly at a low level of technical readiness, while at the same time reducing the financial risk for the developer, as inlet conditions and air and fuel mass flows can be varied with a high degree of flexibility independently of the overall system. The system allows individual combustors to be tested outside the machines under real conditions: inlet pressure, inlet and outlet temperature, and air and fuel mass flow can be adapted to any operating condition, independent of the real compressor and turbine characteristics. The HBK3 infrastructure thus increases the speed of innovation and accelerates the time-critical transformation of the energy system and aviation towards CO2 freedom.

Characteristics of the test bed

Highest fuel flexibility

Testing of individual combustion chambers outside the engine under real conditions

Flexible setting of operating conditions

Research Topics

Aeronautics:

Validation of prototypes

Fat Lean Module technology in single sector experiments under real operating conditions for combustor pressure and exhaust gas temperature

Thermo-acoustic combustor experiments under real operating conditions

Long-term combustion chamber material studies under cyclic load conditions

Power engineering:

Gas turbine flexibility: substitution of standard fuels with hydrogen, sustainable aviation fuels

Simulation to demonstrate combustor technologies for

Combustion chamber technologies for CO2 separation

Tecnical Data

  

Performance

9 MWth

Static pressure

bis 40 bar(a)

Preheating temperature

bis 973 K

Air mass flow

bis 7 kg/s

Fuels

CH4, H2, Kerosin, Heizöl, Sonderbrennstoffe